Advantage
All main electrics are imported, the alternating current contactor is Shilin brand. The switch and button are Taiwan Tend or Siemens. The relay is Schneider, and the travel limit switch is Omron.
The air cylinder magnetic valve is imported famous brand, other small magnetic valve is Taiwan brand.
Hard tooth gear reducer with well-design structure, low noise, high efficiency and long service life.
The mixing shaft is made of nickel & chrome alloy steel. The high abrasion part is additional welded with imported anti abrasion welding rod, then electroplating with hard chrome which is more durable.
The main mixing chamber is whole set casting by high anti abrasion alloy steel, after special dealing then electroplating with hard chrome.
The anti leakage unit of side wall is made of high-tech material which is wear-resisting and easy to maintain.
“M” shape of the pressure gland which make the mixing more thorough and even.
The main motor ampere meter is installed in the electrical control panel, under normal running, when the pressure of the mixing chamber is too big, the current exceeds the set value, the connector will automatically adjust the gland’s up and down via the magnetic valve to remit the pressure of the mixing chamber.
The mixing chamber is bigger, the diameter of the air cylinder is bigger and gear reducer is also bigger, which enhance the mixing effect,save mixing time and also save the cost.
The motor brand is Jiangsu Shilin, the bearing brand is Dalian ZWZ, the reducer is made in Jiangsu.
Main parameter
| Mixing capacity(L) | 75L |
|---|---|
| Motor power | 132KW 6P AC |
| Material feeding | Front/back feeding |
| Temperature adjustment | Steam heating or water cooling |
| Mixing capacity per batching | About 70-80kgs/time |
| Mixing time | 4-6mins/batching |
| Rotor RPM | RPM/RPM |
| Temperature difference | ±5o |
| gear reducer | ZLY-400 |
| Gear width | Input 110mm, output 140mm |
| Tilting angle | 140° |
| Main air cylinder size (mm) | 360×900 |
| Piston rod diameter (mm) | 120 |
| Mixing chamber size (mm) | 610×600×725 |
| Two rotors center to center space (mm) | 355 |
| Rotor bearing diameter (mm) | 150 |
| Machine size（mm） | 3900x2900x3400 |
| Machine weight | 10500 |
Public equipment
Power: 380V,50Hz,≧150kw
Air compressor: 6-8kg/cm2 1.5cbm/min
Machine structure
Units
1.Machine base frame: welded by I steel and steel plate.
2.Mixing chamber: is welding by wear-resisting alloy steel,with special design of heating and cooling system.
3.Mixing shaft: the rotors are made of 20crMo forging units, the shaft is made of 20crMo whole set welding. Both rotors and shafts are hollow design which water or steam can get through.
4.Bearing base: made of ZG20 casting steel. Self-aligning bearing.
5.Leakage-proof device: the whole mixing chamber is under special design and also adopts special material.
Pressure device
1.The pressure gland is made of alloy steel,which is designed with small water pipe to cool it. During the mixing,it can provide pressure to the raw material.
2.The air cylinder: with famous good quality sealers.
3.Magnetic valve: Japanese CKD brand.
Discharge device
1.Structure: worm gear structure to discharge the material.
2.Tilting angle: 140°
3.Tilting motor: 3700W
Transmission drive
1.Main motor: 132kw, 6P AC
2.Pulley belt: good quality rubber belt connect the motor and reducer.
3.Reducer: model ZLY400.
4.Ratio gear: the front and back rotor have speed difference.
Pipes
1.High pressure pipe.
2.The mixing chamber, rotor, pressure lid all with small water cooling pipe. The in & out water pipe size is 1?.
Electrical control cabinet
1.Floor stand electrical control cabinet.
2.Standard electrical supply and device.
3.Hongtai standard electrical cabinet or under customer special request.
4.Automatic temperature setting,reveal and control.
5.Time setting, thermometer, current meter and alarm.